Fully Automatic Thermal Paper Slitting Production Line (U-Shaped Layout Diagram)
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Product Introduction
·The fully automatic thermal paper slitting machine (available in core-fed, coreless, and roll-end automatic sealing versions—all-in-one functionality) is expertly crafted by Zhongya Technology, representing a benchmark-level equipment designed specifically for high-efficiency, high-precision thermal paper slitting needs.
·This equipment integrates tube forming, slitting, sealing, conveying, sorting, and packaging into a single unit, enabling fully automated processing from raw materials to finished products. It is specifically designed to enhance production efficiency, reduce labor costs, and improve product quality.
·The equipment features an imported PLC-based intelligent control system, paired with millisecond-level responsive automatic edge-tracking and constant-tension control technology. This ensures materials are precisely guided, preventing deviations, deformation, or breakage—and guaranteeing a stable and reliable slitting process. Additionally, the smart metering and counting system delivers flawless accuracy for every roll cut.
·In terms of overall structure, the wall panels are precisely formed in one seamless operation using a large-scale CNC machine, ensuring high rigidity, smooth performance, and exceptional accuracy even under sustained heavy loads. Additionally, an innovative, patented design features a unique take-up roller and pressure roller mechanism, allowing for flexible adjustment of roll tension. This system is highly compatible with a wide range of base paper materials, effectively preventing "paper jamming" while delivering perfectly flat cut edges and tightly wound, neatly organized rolls.
·Maximum unwind diameter of base paper: 1500 mm, maximum operating speed: 300 m/min
· Supports either core-based or coreless winding methods, equipped with an automatic label-applying function at the reel end, and also features an automated paper-feeding platform.
· Central Asia Tech’s fully automatic thermal paper slitting machine delivers stable, reliable performance and an intelligent operational experience, helping businesses reduce costs, boost efficiency, and produce high-quality thermal paper products.
| Fully Automatic Thermal Paper Slitting Machine Technical Specifications and Configuration Table | |||||||
| Serial Number | Parameter Category | Machine model | Note | ||||
| FQJ-650L | FQJ-900L | FQJ-1200L | FQJ-WGX-650L-JP | FQJ-WGX-900L-JP | |||
| 1 | Unwinding diameter | ≤Ø1050mm | ≤Ø1050mm | ≤Ø1200mm | ≤Ø1050mm | ≤Ø1050mm | Optional: Independent unwinding stand with a winding diameter of 1500 mm. Models FQJ-900L and FQJ-WGX-900L-JP offer an optional 1200 mm diameter, while the coiling mechanism must be equipped with a 200 mm bore cylinder. Additionally, the unwinding magnetic powder tensioner should be set to 40 kg. |
| 2 | Unwinding width | 300-650mm | 700-900mm | 700-1200mm | 300-650mm | 400-900mm | Optional for FQJ-900L machine: 400–900 mm |
| 3 | Coil diameter | Ø30–Ø85mm | Ø30–Ø85mm | Ø30–Ø85mm | Ø30–Ø85mm | Ø30–Ø85mm | Optional: Ø30–Ø125 mm |
| 4 | Slitting width | ≥30mm | ≥30mm | ≥30mm | ≥30mm | ≥30mm | |
| 5 | Product die outer diameter | Paper or plastic cores available: 14–26 mm—no requirements for inner diameter. | Paper or plastic cores available: 14–26 mm—no requirements for inner diameter. | Paper or plastic cores available: 14–26 mm—no requirements for inner diameter. | Available in both paper cores and plastic: 14–26 mm—no specific inner diameter requirement. When used without a core, the minimum inner diameter is 8 mm; for adhesive label production, the minimum required is 13 mm. | Available in both paper cores and plastic: 14–26 mm—no specific inner diameter requirement. When used without a core, the minimum inner diameter is 8 mm; for adhesive label production, the minimum required is 13 mm. | Optional: 14–32 mm, no requirement for inner diameter |
| 6 | Work speed | Max: 300 m/min | Max: 300 m/min | Max: 300 m/min | Max: 250 m/min | Max: 250 m/min | Optional: Add a 2-meter-high paper stacker with servo motor-driven secondary tension feed, equipped with a 5kW main motor for faster acceleration and deceleration, enabling higher average speeds. |
| 7 | Main motor | Asynchronous motor: 380V / 50Hz / 4kW | Asynchronous motor: 380V / 50Hz / 4kW | Asynchronous motor: 380V / 50Hz / 4kW | Asynchronous motor: 380V / 50Hz / 4kW | Asynchronous motor: 380V / 50Hz / 4kW | Optional: 10kW servo motor |
| 8 | Total power | 6KW | 6KW | 7KW | 6KW | 6KW | |
| 9 | Weight | 3000KG | 3500KG | 4000KG | 3000KG | 3500KG | |
| 10 | External dimensions | 3000×1920×1870mm | 3000 x 2170 x 1870 mm | 3000*2200*1870mm | 3000*2750*1870mm | 3000 x 3000 x 1870 mm | |
| 11 | Paper feeding method | 160mm bore pneumatic | 160mm bore pneumatic | 200mm bore pneumatic | 160mm bore pneumatic | 160mm bore pneumatic | Both options allow for 200-cylinder diameter feeding. |
| 12 | Correction System | Manual correction | Manual correction | Manual correction | Automatic Servo Correction | Automatic Servo Correction | Manually optional: Automatic servo correction |
| 13 | Tensioner | Taiwan Laisen (Automatic Constant Tension) | Taiwan Laisen (Automatic Constant Tension) | Taiwan Laisen (Automatic Constant Tension) | Taiwan Laisen (Automatic Constant Tension) | Taiwan Laisen (Automatic Constant Tension) | |
| 14 | Unwinding Brake | 20K Magnetic Powder Tensioner | 20K Magnetic Powder Tensioner | 40K Magnetic Powder Tensioner | 20K Magnetic Powder Tensioner | 20K Magnetic Powder Tensioner | Optional: Servo tension, for use with paper storage rack |
| 15 | Tailpiece | Three-axis printing method with ink application | Three-axis printing method with ink application | Three-axis printing method with ink application | Three-axis printing method with ink application | Three-axis printing method with ink application | Optional: High-precision, Easy-to-Dismantle Mechanism |
| 16 | Exam paper sealing method | Automatic glue spraying | Automatic glue spraying | Automatic glue spraying | Automatic glue spraying | Automatic glue spraying | Optional: Label and seal |
| 17 | Manufacturing adhesive labels | Optional extras required | Optional extras required | Optional extras required | Optional extras required | Optional extras required | Servo main motor and labeling-sealing unit required as optional accessories. |
| 18 | Manufacturing coreless toilet paper rolls | No | No | No | Both coreless and tubular options available | Both coreless and tubular options available | |
| 19 | Top-tube method | Automatic tube feeding with a vibration bowl | Automatic tube feeding with a vibration bowl | Automatic tube feeding with a vibration bowl | Automatic tube feeding with a vibration bowl | Automatic tube feeding with a vibration bowl | |
| 20 | Upper mandrel method | None | None | None | Automatic winding | Automatic winding | |
| 21 | Compressed air consumption and minimum pressure | Air consumption: 0.5 m³/min Minimum pressure: 0.6 MPa | Air consumption: 0.5 m³/min Minimum pressure: 0.6 MPa | Air consumption: 0.5 m³/min Minimum pressure: 0.6 MPa | Air consumption: 0.5 m³/min Minimum pressure: 0.6 MPa | Air consumption: 0.5 m³/min Minimum pressure: 0.6 MPa | It is recommended to choose a screw air compressor combined with a dryer. |
| 22 | Original Paper Flattening Method | Curved Roller | Curved Roller | Curved Roller | Curved Roller | Curved Roller | |
| 23 | PLC controller | Panasonic | Panasonic | Panasonic | Panasonic | Panasonic | |
| 24 | Touch screen | Weinview | Weinview | Weinview | Weinview | Weinview | |
| 25 | Frequency converter | Delta Electronics | Delta Electronics | Delta Electronics | Delta Electronics | Delta Electronics | |
| 26 | Railway track | Shangyin (Taiwan, China) | Shangyin (Taiwan, China) | Shangyin (Taiwan, China) | Shangyin (Taiwan, China) | Shangyin (Taiwan, China) | |
| 27 | Gear-reduction motor | Taiwan Province | Taiwan Province | Taiwan Province | Taiwan Province | Taiwan Province | |
| 28 | Switch | CIKACHI | CIKACHI | CIKACHI | CIKACHI | CIKACHI | |
| 29 | Inductive switch | Autonics | Autonics | Autonics | Autonics | Autonics | |
| 30 | Host wall panel | 35mm thick, CNC-machined with precision | 35mm thick, CNC-machined with precision | 35mm thick, CNC-machined with precision | 35mm thick, CNC-machined with precision | 35mm thick, CNC-machined with precision | |
| 31 | Part surface treatment methods | 99% Precision Ground and Chrome Plated | 99% Precision Ground and Chrome Plated | 99% Precision Ground and Chrome Plated | 99% Precision Ground and Chrome Plated | 99% Precision Ground and Chrome Plated | |
| 32 | Paper-receiving platform | Optionally available | Optionally available | Optionally available | Optionally available | Optionally available | Standard models are not available, but can be added as an option. |
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