Fully Automatic Printing and Slitting Production Line

The fully automatic integrated printing and slitting production line is available in two models, catering to paper widths of 900mm and 1200mm. It represents a highly advanced, automated solution that seamlessly integrates every step of the process—ranging from unwinding, printing, and drying, to tube mounting, slitting, sealing, conveying, sorting, and finally packaging. This innovative system is meticulously designed to dramatically boost thermal paper production efficiency, significantly reduce labor costs, and consistently ensure superior product quality.

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Product Introduction

From raw material input to finished product packaging, we minimize manual intervention to enable seamless, continuous production—doubling efficiency in the process.

Superior printing quality: Utilizing a metal anilox roller for ink transfer, ensuring even ink distribution; supports 360-degree circumferential register alignment and both positive and reverse printing within unit groups, achieving print registration accuracy as precise as ±0.2mm.

 

Equipped with an imported PLC intelligent control system, it features integrated millisecond-level automatic edge correction and constant-tension control, completely eliminating material deviation, deformation, and breakage—ensuring ultimate stability even during high-speed production.

Robust and Durable Construction: The main wall panels are precisely formed in one seamless process using advanced CNC machining, delivering exceptional rigidity. This ensures the equipment operates smoothly even under sustained high loads, maintaining precision that remains as sharp and reliable as when it was new.

 

The combination of a magnetic powder brake and a pneumatic web-guiding system ensures smooth unwinding.

Inverter-based stepless speed control, equipped with a paper-buffering mechanism; during shutdown, the ink rollers automatically disengage and continue running at low speed, effectively preventing ink from drying out.

The intermediate unit group supports both single-sided and double-sided printing, meeting diverse process requirements.

 

The uniquely designed take-up and pressure rollers feature a structure that allows for flexible adjustment of roll tension, effectively preventing the "paper jam" issue.

The cut surface is smooth and flat, with tight, neat winding—perfectly suited for a wide range of base paper materials.

Supports both core-based and coreless winding methods, and is equipped with an automatic label-applying function for the reel ends.

Equipped with an automatic paper-receiving platform, it enables seamless roll changes without stopping the machine, further enhancing overall efficiency.

Three-Color Printing Machine Technical Specifications and Configuration Table
Serial Number Parameter Category Machine model Note
YSJ-900L YSJ-1200L
1 Unwinding diameter ≤Ø1050mm ≤Ø1050mm Optional: Independent unwind stand with a winding diameter of 1500 mm. Alternatively: 1200 mm diameter—when using this option, the unwinding mechanism must be equipped with a 200 mm bore cylinder, and the unwind magnetic powder tensioner should be set to 40 kg.
2 Unwinding width Max: 900 mm Max: 900 mm  
3 Coil diameter ≤Ø800mm ≤Ø800mm Optional: Ø800–Ø1500 mm;
If connecting the slitter requires adding a paper storage rack, ensure the printing press remains operational throughout the slitting process.
4 Work speed Max: 250 m/min Max: 250 m/min  
5 Main motor 10KW Servo Motor 20KW Servo Motor  
6 Total power 12KW 22KW  
7 Weight 3500KG 4000KG  
8 External dimensions (width × length × height) 2000mm × 8000mm × 1800mm 2000mm × 8000mm × 1800mm Calculated by three colors, the paper stack reaches a height of 2300 mm.
9 Paper feeding method 160mm bore pneumatic 200mm bore pneumatic Both options allow for 200-cylinder diameter feeding.
10 Correction System Automatic Servo Correction Automatic Servo Correction  
11 Tensioner Taiwan Laisen (Automatic Constant Tension) Taiwan Laisen (Automatic Constant Tension)  
12 Unwinding Brake 20K Magnetic Powder Tensioner 40K Magnetic Powder Tensioner Optional: Servo tension, for use with paper storage rack
13 Paper-feeding method Paper-receiving platform Paper-receiving platform  
14 Printing method Flexographic printing Flexographic printing  
15 Ink Ink wash Ink wash  
16 Print roller size 10–22 inches 10–22 inches  
17 Register Accuracy 0.2-0.5mm 0.2-0.5mm  
18 Total weight ≈5.5T ≈7.5T  
19 PLC controller Panasonic Panasonic  
20 Touch screen Weinview Weinview  
21 Frequency converter Delta Electronics Delta TelTa  
22 Railway track Shangyin (Taiwan, China) Shangyin (Taiwan, China)  
23 Gear-reduction motor Taiwan Province Taiwan Province  
24 Switch CIKACHI CIKACHI  
25 Inductive switch Autonics Autonics  
26 Host wall panel 50mm thick, CNC-machined with precision 50mm thick, CNC-machined with precision  
27 Part surface treatment methods 99% Precision Ground and Chrome Plated 99% Precision Ground and Chrome Plated  

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